Custom reusable packaging

Innovation and customisation: Packaging perfectly tailored to you

Our innovative reusable packaging offers endless customisation options, ensuring your brand stands out while meeting every supply chain need.

Achieve greater efficiency with custom designs that enhance handling, protection, loading, and unloading—all backed by our expert R&D.

At Tosca, we’re here to meet your unique packaging requirements.

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Production workers assembling custom plastic crates, a heavy-duty clear container designed by Tosca R&D experts for enhanced product visibility and an easy-to-collapse design for storage efficiency.

Powerful custom packaging for your brand

Tosca’s plastic packaging and pooling solutions drive a more sustainable supply chain by reducing food waste, cutting labour and transport costs, and optimising operations.

Enhance brand identity with custom packaging options, including brand colours, unique designs, and bespoke display features to boost awareness and consistency.
Benefit from tailored solutions that meet your specific operational needs, improving handling, product protection, and meeting precise loading and unloading requirements.
Deliver an optimised, exceptional customer experience across your entire supply chain.
The Tosca research and development team discusses custom reusable packaging while seated at a table in an office environment. One R&D team member holds a part of a foldable crate to explain product innovation.

Customised Services

At Tosca, we go beyond packaging design to offer tailored services that fit your operational needs. Our adaptable solutions—including pooling, rental, and direct sales—are crafted to optimise your supply chain. We work closely with you to create the perfect service package for your operations..

A team of Tosca R&D experts sit around a table in a conference room discussing a case study mold for customized market applications for reusable packaging assets.

Choose Tosca for your custom packaging

Choosing Tosca for your custom packaging needs means partnering with global industry leaders. We offer unmatched expertise with our in-house R&D, innovative solutions, and rigorous quality assurance across our custom packaging services.

Tosca employee selecting custom options for client product

Unlock free packaging consultation

Unlock the full potential of your packaging with our free consulting and expert analysis. Our team works closely with you to understand your unique challenges and goals, offering tailored solutions that perfectly match you

A Tosca engineer views a product rendering of a reusable plastic crate on a computer screen. Product ideation is one of several phases in the customization process designed to meet clients’ unique needs.

Innovate with expert R&D

Partner with our R&D team to develop innovation packaging solutions that are both practical and effective. We start by listening to your needs and collaborate closely to create future-proof strategies and products to meet the needs of your business.

A Tosca worker inspects pallets to approve product quality at a service center. Customised transit packaging and quality assurance go hand in hand in meeting specific client needs.

Ensure quality excellence

Our dedicated Tosca lab identifies, reduces, and resolves potential issues, continuously monitoring and enhancing our packaging products and services to deliver the excellence you expect.

A blue custom Tosca crate being formed from a product mold by an automated machine in a production facility.

Count on Tosca's In-House production

With full control over the manufacturing process, Tosca ensures consistency, quality, and reliability across all custom plastic packaging solutions. From design to delivery, our integrated approach guarantees each product meets the highest standards.

R&D doesn’t stop at product innovation

Tech innovation is vital for forward looking supply chains. From predictive analytics forecasting demand to real-time tracking ensuring product integrity, technology empowers data-driven decision-making, leading to increased efficiency, cost savings, and customer satisfaction.

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Customisation successes

A fashion, home and beauty brand needed a more reliable, sustainable, labour-saving way to move products from distribution centre to stores. We replaced their wooden pallets with reusable Tosca plastic pallets, customised with handles on all sides so that workers could move them more quickly and easily.

Fashion: Customised pallets

A fashion, home and beauty brand needed a more reliable, sustainable, labour-saving way to move products from distribution centre to stores. We replaced their wooden pallets with reusable Tosca plastic pallets, customised with handles on all sides so that workers could move them more quickly and easily.
Blue e-commerce bin with red handles, custom-designed by Tosca for a grocery retailer's online shopping and home delivery services.

Tesco: Brand-enhancing customisation

Leading UK grocery chain Tesco wanted all the functional advantages of our e-commerce containers, but in a colour and design that matched their brand standards. This helps ensure brand recognition and reinforce customer loyalty when food is delivered to homes.
A black, custom-made reusable egg crate by Tosca, created specifically for the egg industry. It features a drop-down front for easy product selection and a retail-ready design for storing and restocking shelves.

Grocery: A major improvement for a major store chain

One of the largest supermarket chains in North America contacted us to collaborate on a new design for the egg RPC. They needed a solution that was durable, easy to use and maximised shelf space. Our innovative egg RPC with the SmartWallTM feature provided one touch set-up for retail and helped them reduce shrink by 50%.

Speak to a Tosca R&D expert today

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