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Custom reusable packaging

Innovation is at our
heart; R&D is in our
house

Bespoke solutions are our specialty. We offer the world’s most extensive product suite, serving a wide array of commodities, upstream and down. As the only reusables pooler with in-house R&D and manufacturing, we continually innovate with new products. Don’t see what you need? Our design team can rapidly create custom solutions tailored to your exact needs.

Our capabilities

Collaborate with rnd experts

Collaborate with R&D experts

Need a deeper container? One with specific placement of ventilation openings? A pallet of particular dimension to maximize cube utilization in your new trucks? Our team can help. Research always starts with listening, then development proceeds in partnership, ideating and iterating together until the solution satisfies your goals.

Customized services

Customized services

Our extensive service offering, including washing, pooling, direct sale, and asset automated inventory management, can all be tailored to your changing needs. Our supply chain experts are here to meet your specific requirements.

Customized transit packaging

Customized transit packaging

Many of our innovations are the result of meeting specific client needs. When poultry producers needed a container to stand up to the weight and moisture, we developed an entirely new RPC. We can do the same for you with custom reusable packaging and custom plastic crates.

Customized market applications

Customized market applications

In addition to optimizing your supply chain’s last mile, we can work with you to customize in-market solutions such as custom retail displays, custom plastic crates, custom industrial packaging, and special e-commerce totes for fulfillment and delivery.

Customized branding

Deliver your differentiating brand experience along with your product in containers customized by color, design, or display options.

Partnership every step of the way

Our R&D team consists of designers and engineers who foster a holistic approach. Each member contributes their expertise throughout the entire process to build the right product for your needs. 

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The introduction

Customer needs or market trends spark an idea. In-depth design conversations follow, often involving on-site visits and discussions with end-users.

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Ideation

The team creatively solves the identified problem through brainstorming, sketching, and collaboration.

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Approval

The concept is presented to the customer. Iterative design adjustments are made based on feedback. Once approved, prototyping begins.

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Prototyping and testing

We create various prototypes and conduct exhaustive testing to make the right product.

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Production

Tooling is developed for production. After market testing and customer approval, mass production starts. The team works tirelessly to introduce the new product to the market swiftly.

A blue custom Tosca crate being formed from a product mold by an automated machine in a production facility.

R&D doesn’t stop at product innovation

Tech innovation is vital for future-proofing supply chains. From predictive analytics forecasting demand to real-time tracking ensuring product integrity, technology empowers data-driven decision-making, leading to increased efficiency, cost savings, and customer satisfaction.

The case for customization

Black custom pallet for the textiles industry with prongs, allowing the reusable plastic pallet to be securely stacked, stored, or used for retail product display.

Fashion: Customized pallets

A fashion, home, and beauty brand needed a more reliable, sustainable, and labor-saving way to move product from distribution center to store. We replaced their wood pallets with Cleanpal plastic pallets, customized with handles on all sides so that workers could move them more quickly and easily.
Blue e-commerce bin with red handles, custom-designed by Tosca for a grocery and general merchandise retailer's online shopping and delivery services.

Tesco: Brand-enhancing customization

Leading grocery chain Tesco wanted all the functional advantages of our e-commerce containers, but in a color and design that matched their brand standards. This helps ensure brand recognition and reinforce customer loyalty when food is delivered to homes.
A black, custom-made reusable egg crate by Tosca, created specifically for the egg industry. It features a drop-down front for easy product selection and a retail-ready design for storing and restocking shelves.

Grocery: A major improvement for a major store chain

One of the largest supermarket chains in North America contacted us to collaborate on a new design for the egg RPC. They needed a durable, easy-to-use solution that maximized shelf space. Our innovative egg RPC with the SmartWallTM feature provided a one-touch retail set-up and helped them reduce shrink by 50%.

Discover the future today

Contact us to learn more about our custom product development. Let’s get started!

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